Our Infrastructure
Our manufacturing plants operate independently, featuring dedicated air handling systems, controlled environments, and specialized equipment to maintain the highest standards of quality and compliance.
Unit-1 at Mancare Laboratories Pvt. Ltd. is a state-of-the-art manufacturing facility meticulously designed and segregated in compliance with Schedule M of the Drugs and Cosmetics Act. The unit houses various sectors, each dedicated to specific types of pharmaceutical formulations, ensuring the highest standards of quality, safety, and efficacy in production.
Each section within Unit-1 is designed to operate independently, with dedicated air handling systems, controlled environments, and specialized equipment to ensure that our products are manufactured under the highest standards of quality and compliance. This segregation also allows us to efficiently manage our production processes and deliver a diverse range of pharmaceutical products to meet the varying needs of our customers.
Our Unit-1 is comprised of several specialized sections:
General Section
This sector is dedicated to the production of a wide range of general drugs, including tablets, capsules, and oral liquid formulations such as syrups and suspensions. The infrastructure here is designed to facilitate efficient production while maintaining strict adherence to regulatory guidelines.
Beta Section
The Beta section within Unit-1 is equipped to manufacture tablets, capsules, and dry syrups. This area is specifically designed to handle sensitive drug formulations, ensuring that cross-contamination is prevented and that products meet stringent quality standards.
Hormones Section
The Hormones section is equipped to produce both tablet and softgel dosage forms of hormonal drugs. This area is designed with enhanced safety protocols and specialized equipment to handle potent hormonal substances safely and efficiently.
Softgel Section
In our Softgel section, we have implemented segregated infrastructure to cater to different categories of products.
This includes:
Drug Softgels: A dedicated facility for the production of drug-based softgel capsules.
Hormones Softgels: An isolated section designed for the manufacturing of hormone-based softgel formulations.
Food Softgels: A specialized area for producing softgel capsules intended for food supplements and nutraceuticals.
Unit-2 at Mancare Laboratories Pvt. Ltd. is a fully dedicated manufacturing plant for our General Section, located just 5 kilometers from Unit-1 in Dehradun. This state-of-the-art facility is designed to meet the highest standards of pharmaceutical production, focusing on a range of dosage forms with significant manufacturing capacity.
Unit-2's proximity to Unit-1 allows for seamless integration and coordination between the facilities, enhancing our overall production efficiency and capacity. Located in the vibrant city of Dehradun, Unit-2 benefits from excellent connectivity; ensuring timely distribution of our products to markets across India and globally.
Key features of Unit-2 include:
- Oral Solid Dosage (OSD) - Tablets: Our production line is capable of producing 250 kg of tablets per batch, ensuring a consistent supply of high-quality oral solid medications.
- Ointment Manufacturing: Unit-2 is equipped with advanced machinery to produce ointments with a capacity of 600 kg, meeting the diverse needs of dermatological and topical treatments.
- Injectables (Vials & Ampoules): Our injectable manufacturing line operates at a speed of 250 units per minute, ensuring the efficient production of sterile vials and ampoules for various therapeutic applications.
At Mancare Laboratories Pvt. Ltd., Unit-2 stands as a testament to our unwavering commitment to quality and innovation in pharmaceutical manufacturing.
Unit-3 at Mancare Laboratories Pvt. Ltd. located just 3 minutes away from Unit-1 within Pharmacity, Dehradun, is Mancare Laboratories Pvt. Ltd.'s dedicated facility for Betalactam and Cephalosporin antibiotics. The plant is designed in accordance with the revised Schedule M guidelines, with distinct buildings for Betalactam and Cephalosporin production.
The Betalactam block
The Betalactam block is equipped to manufacture tablets, capsules, and dry syrups, including a specialized facility for Amoxy-Clav tablets. This section operates under highly controlled temperature and humidity conditions, utilizing dedicated AHUs and advanced D-AHUs to ensure product stability and quality.
The Cephalosporin block
The Cephalosporin block, housed in a dedicated building, is meticulously & completely separate building, designed for the production of Cephalosporin tablets, dry syrups, and dry powder injections. This facility is equipped with advanced Laminar Airflow (LAF) systems, engineered to maintain the highest standards of sterility. These systems create a controlled environment, crucial for ensuring the safety, efficacy, and quality of our medicines. By adhering to stringent sterility protocols, we reinforce our unwavering commitment to delivering safe and reliable pharmaceutical products.